Inspection system | Application | After stencil printing, pre/post reflow oven, pre/post wave
soldering, FPC etc. | | Program mode | Manual programming, auto programming, CAD data importing | | Stencil printing: Solder unavailability, insufficient or excessive
solder, solder misalignment, bridging, stain, scratch etc. | | Inspection Items | Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc. | | Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc. | | Calculation Method | Machine learning, color calculation, color extraction, gray scale
operation, image contrast, OCV/OCR etc. | | Inspection mode | PCB fully covered, with array and bad marking function | | SPC statistics function | Fully record the test data and make analysis, with high flexibility
to check production and quality status | | Component Angle | Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 ° | | Minimum component | 01005 chip, 0.3 pitch IC |
Optical system | Camera | Full color high speed industrial digital camera , 5 million pix/12
million pix/ 20 million pix camera are optional. | | Lens resolution | 10um/15um/18um/20um/25um, can be customized | | lighting source | Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base
on demand, optional top axial light. |
Computer system | OS | Windows10, 64bit | | Monitor | 22 inch,16:10 | | VGA | Build in graphic card, (discrete graphic optional) | | CPU | Intel E3 or same level | | GPU | Optional | | RAM | 16GB | | HDD | 1TB , (SSD optional) |
Software | Language | Chinese and English | | Access right control | Administrator, programmer and operator three-level login permission
control |
Mechanical system | Moving and inspection mode | Automatically PCB in/out, direction optional L-R / R-L, stepper
motor transports PCB and adjust track width, under PCB track, and
XY servo motor drives camera to take pictures. | | Track adjustment | Automatically | | PCB fixed mode | Automatic fixture | | PCB dimension | 50*50mm(Min)～500*400mm(Max), can be customized | | PCB thickness | 0.3～5.0mm | | PCB weight | Max:3KG | | PCB edge | 3mm,can be custom-made base on need | | PCB bending | ＜5mm or 3% of PCB Diagonal length | | PCB component height | Top:35mm,Bottom:35mm , adjustable, can be customized base on need | | XY driving system | AC servo motor, precise ball screw | | XY moving speed | Max:830mm/s | | XY positioning accuracy | ≦8um |
General parameters | Machine dimension | L980 * W980 * H1600 mm | | Power | AC220V,50/60Hz,1.5KW | | PCB height from ground | 900±20mm | | Machine weight | 500KG | | Communication with production line device | Smema | | Air pressure | 0.4 - 0.8 Mpa, optional electric control to instead air pressure
requirements | | Safety standard | CE safety standard | | Environment temperature and humidity | 10～35℃,35～80％ RH (un- condensing) | | Optional | Maintenance station, offline programming system, SPC servo, bar
code system, MES connection. |
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