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Brand Name : | HONREAL |
Model Number : | HR-5800 |
Certification : | CE |
Price : | Negotiable |
Payment Terms : | L/C, T/T, Western Union |
Supply Ability : | 100 sets/ month |
Delivery Time : | 25 work days |
1.Complete machine description:
2.CLEANING PROCESS
1. Chemical cleaning module
1.1.Chemical pre-cleaning or isolation section
Connect DI water or cleaning agent to the product for preliminary
spraying cleaning, after cleaning the water orsolution flow back to
the chemical tank or direct discharge.
Role: wash away the large pollutants on the board surface, such as
solder ball, dust, etc., filtration system isused to avoid the
large pollution flow into the water tank to block the pump.
1.2.Chemical cycle cleaning
Clean both sides of PCBA by pumping water from the solvent tank,
and then return the water to the solventtank or discharge directly.
Chemical cleaning is also divided into chemical cleaning 1 and
chemical cleaning 2.
Role: chemical decomposition, decomposition flux internal tension,
and separate flux from the surface of thePCBA by spraying water
pressure.
1.3.wind cutting isolating
Clean and air-cut the PCBA board surface by the nozzle and the air
knife mixing to ensure that the PCBAboard does not carry water and
solvent to the next washing tank.
Role: prevent the DI water tank from contaminating the washing
tank.
2. DI rinsing module
2.1DI pre-rinsing(recycle washing)
Connect DI water to the product for preliminary spraying cleaning,
and the water will flow back to the pre-rinsing DI tank after
cleaning.
Role: flush away the residue of cleaning agent on the surface of
the board to reduce the cleaning agent into the DI rinsing section
and contaminate the DI water tank.
2.2Wind cutting isolating
The PCBA board surface is cut with an air knife to remove most of
the water residue from the surface andensure that no DI water is
carried on the surface of the PCBA board to the drying section.
2.3.DI water cycle rinsing
Clean both sides of PCBA by pumping water from DI tank, and the
water will return to DI tank after cleaning.DI water cycle rinsing
is divided into two sections: rinsing 1 and rinsing 2, each with a
water tank.
Role: flushing away flux or chemical residue by spray water
pressure.
2.4.Final rinsing
DI generator directly supplies DI water to this section for final
flushing, after which the water is directlydischarged or flows into
DI tank.
Role: ensure that the cleaning medium is up to standard.
3. Final wind cutting isolating and drying
The PCBA board surface is cut with an air knife to remove most of
the water residue from the surface andensure that no DI water is
carried on the surface of the PCBA board to the drying section.
Role: prevent DI water from entering the hot air drying section, so
as not to affect the air drying effect.
3.1.Final wind cutting isolating(cold air drying).
3.2.Hot air drying.
3.3.Cold air drying.
3.TECHNICAL PARAMETERS
Item | Designation | Technical index |
1 | Size | L5860mm*W1650mm*H1650mm |
2 | Power | About 106kw |
3 | Size of product that can be cleaned | 500mm(W)*450mm(L)*80mm(H) |
4 | Cleaning liquid consumption | 1.5-2.5L/H |
5 | DI water consumption | 6L-12L/H |
6 | Conveyor speed | 10mm/min-1000mm/min |
7 | Control mode | Touch screen + PLC |
8 | Body material | Corrosion resistant superior PP material |
9 | Mesh belt material | SUS316 |
10 | Power supply requirements | 3PH, 380 VAC, 5 wires |
11 | Weight | About 2200kg |
12 | DI water quality requirements | >15MΩ |
13 | DI water flow requirements | 0.5 m³/h |
14 | Ventilation requirements | 5400 m³/h |
15 | Running noise | < 68Dba |
16 | Spraying pressure of chemical cleaning area | 25-45psi |
17 | Spraying pressure of DI rinsing area | 25-45psi |
18 | Weight of product to be cleaned | <10kg |
19 | Temperature of liquid tank in chemical cleaning section | 25-75℃ |
20 | Air knife angle | Angle and height adjustable |
21 | Spraying tube installation mode | Quick connection for easy replacement |
22 | Mesh belt max width | 500mm |
23 | Automatic liquid filling system | Yes, option item |
24 | Liquid pipe installation mode | Quick connection for easy replacement |
25 | Filtration accuracy (level 2) | 100um |
4.Product features
1.The main control panel
Pressure gauge
2.Touch screen control system
Touch screen interface Electrical control box (Omron PLC)
3.Stainless steel mesh conveyor system or chain conveyor system
photoelectric sensor stainless steel mesh belt
Spraying nozzle and tube Filter
5.The filtration system
6.Pipeline system
Pipeline system Sound-absorbing cotton of door
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