SMT Material Counter X-ray Offline Counting Machine
Advantages of DS-3000 equipment
The X-ray source adopts the American VJ X-ray tube, which has a
long life and is maintenance-free. The flat-panel detector adopts a
17-inch ultra-clear screen, with fast imaging and no distortion.
Four 7-inch material plates or one 13 to 17-inch material plates
can be calculated at the same time. Significantly reduce the
counting time and avoid excess manpower. Instead, it can assist
other personnel to close or change the line and shorten the time of
switching and stopping.
Using the X-ray intelligent counter typically involves the
following steps:
1. Image Acquisition: Capture or import the X-ray image or scan
that needs to be analyzed. This can be done using compatible X-ray
equipment or by importing digital scans.
2. Preprocessing: Prepare the image for analysis by applying
necessary adjustments, such as noise reduction, contrast
enhancement, or image calibration. This step ensures optimal image
quality for accurate detection and counting.
3. Object Selection and Configuration: Define the specific objects
or substances to be detected and counted. This involves configuring
the counter with the appropriate parameters, such as size, shape,
or density thresholds, depending on the target objects.
4. Analysis and Reporting: Initiate the analysis process, allowing
the counter to detect, count, and analyze the objects within the
X-ray image. The results can be displayed in real-time or saved for
later review. Generate reports summarizing the findings if
required.
Interpretation and Decision-making: Review the analyzed results and
interpret the information provided by the counter. Make informed
decisions based on the detected objects, counts, and any flagged
anomalies or irregularities.
Use requirements: After the direct counting of the X-RAY
intelligent counting machine is completed, the result data of the
counting will be uploaded to the digital control system for
updating.
And application occasions:
① WO material return ② single LPN inventory ③ initial
inventory/double inventory.
Specifications:
| General Specification |
| Working mode | Off-line |
| Dimensions(mm) | 800(W)X1380(D)X1950(H) |
| Weight | Approx. 800 KG |
| Power supply | 110~220VAC 50/60Hz, 1.5KW |
| System Computer |
| Industrial PC | Industrial PC with Intel i7 processor (64bit) |
| Operating System | Window 10 OS |
| Display | 27" FHD LCD Display |
| Storage System |
| RAM:16GB, HDD:1TB + SSD:256G |
| Accessories Included |
| Handheld Barcode scanner | / |
| Label printer | / |
| Inspection Capabilities |
| Tape & reel size | 7" ~ 17" |
| Scan height | ≤80mm |
| Max inspection speed | 7”~17” |
| Tape & Reel | <10s/Reel or 4*7” reel<10s. |
| Min component size | 01005 |
| Inspection accuracy | ≥99.99% |
| X-Ray Tube |
| Type | Closed tube |
| Max Voltage | 50KV |
| Max. Current | 1000 μA |
| Focus spot size | 0.03mm |
| Imaging System |
| Type | Flat Panel Detector (FPD) |
| Effective detection range: | 430mmx430mm |
| Pixel matrix | 3072*3072 pixel |
| Pixel size | 139μm |
| Frame Rate | 6fpsv |
| AD Conversion | 16 bits |
| Detectable Package |
| Chip, Bulks, ESD packages, JEDEC Tray, Tube, Transistor. |
| Detectable Components |
Capacitors, resistors, inductors, beads, crystals, transistors,
diodes, FETs, various types of resistors, bile capacitors, detectable
connectors, integrated circuit chips, etc |
| Database |
| Support connection with MES, ERP, and WMS Intelligent |
| Safety System |
| Standard | Conformed to FDA-CDRH regulation CFR 21 1020.40 subchapter for cabinet x-ray systems. |
| X-ray emission | ﹤ 1μSv/h (FDA-CDRH regulation CFR 21 1020.40 subchapter standard required < 5μSv/h) |
| Authority management | Fingerprint and password assessing system. |
| Shielded cabinet protection against radiation leakage |
| Real time radiation leakage monitoring meter |
