Product Description:
The X-RAY Intelligent Component Counting Machine is specifically
designed for offline tape reels, making it the perfect solution for
SMT Reel Components Counting Systems. It comes equipped with an
AI-optimized counting algorithm that enables spot inspection of
various materials. The machine can count up to four material
pallets simultaneously, making it an extremely efficient and
time-saving device.
The X-RAY Intelligent Component Counting Machine is capable of
inspecting tape & reel sizes 7" ~ 17", with a scan height of ≤80mm.
The maximum inspection speed for tape & reel is <10s/Reel or
4*7” reel<10s. The machine can detect components as small as
01005 and has an inspection accuracy of ≥99.99%.
The X-RAY Intelligent Component Counting Machine is equipped with a
component counting system that automatically uploads data to the
cloud. This system regularly updates the database and links with
the factory ERP/MES system, thereby greatly saving time and cost.
Overall, the X-RAY Intelligent Component Counting Machine is an
efficient and reliable device that is perfect for offline tape
reels. Its AI-optimized counting algorithm, spot inspection of
various materials, and automatic data uploading system make it an
excellent choice for SMT Reel Components Counting Systems.
Using the X-ray intelligent counter typically involves the
following steps:
1. Image Acquisition: Capture or import the X-ray image or scan
that needs to be analyzed. This can be done using compatible X-ray
equipment or by importing digital scans.
2. Preprocessing: Prepare the image for analysis by applying
necessary adjustments, such as noise reduction, contrast
enhancement, or image calibration. This step ensures optimal image
quality for accurate detection and counting.
3. Object Selection and Configuration: Define the specific objects
or substances to be detected and counted. This involves configuring
the counter with the appropriate parameters, such as size, shape,
or density thresholds, depending on the target objects.
4. Analysis and Reporting: Initiate the analysis process, allowing
the counter to detect, count, and analyze the objects within the
X-ray image. The results can be displayed in real-time or saved for
later review. Generate reports summarizing the findings if
required.
Interpretation and Decision-making: Review the analyzed results and
interpret the information provided by the counter. Make informed
decisions based on the detected objects, counts, and any flagged
anomalies or irregularities.
Use requirements: After the direct counting of the X-RAY
intelligent counting machine is completed, the result data of the
counting will be uploaded to the digital control system for
updating.
And application occasions:
① WO material return ② single LPN inventory ③ initial
inventory/double inventory.
Specifications:
| General Specification |
| Working mode | Off-line |
| Dimensions(mm) | 800(W)X1380(D)X1950(H) |
| Weight | Approx. 800 KG |
| Power supply | 110~220VAC 50/60Hz, 1.5KW |
| System Computer |
| Industrial PC | Industrial PC with Intel i7 processor (64bit) |
| Operating System | Window 10 OS |
| Display | 27" FHD LCD Display |
| Storage System |
| RAM:16GB, HDD:1TB + SSD:256G |
| Accessories Included |
| Handheld Barcode scanner | / |
| Label printer | / |
| Inspection Capabilities |
| Tape & reel size | 7" ~ 17" |
| Scan height | ≤80mm |
| Max inspection speed | 7”~17” |
| Tape & Reel | <10s/Reel or 4*7” reel<10s. |
| Min component size | 01005 |
| Inspection accuracy | ≥99.99% |
| X-Ray Tube |
| Type | Closed tube |
| Max Voltage | 50KV |
| Max. Current | 1000 μA |
| Focus spot size | 0.03mm |
| Imaging System |
| Type | Flat Panel Detector (FPD) |
| Effective detection range: | 430mmx430mm |
| Pixel matrix | 3072*3072 pixel |
| Pixel size | 139μm |
| Frame Rate | 6fpsv |
| AD Conversion | 16 bits |
| Detectable Package |
| Chip, Bulks, ESD packages, JEDEC Tray, Tube, Transistor. |
| Detectable Components |
Capacitors, resistors, inductors, beads, crystals, transistors,
diodes, FETs, various types of resistors, bile capacitors, detectable
connectors, integrated circuit chips, etc |
| Database |
| Support connection with MES, ERP, and WMS Intelligent |
| Safety System |
| Standard | Conformed to FDA-CDRH regulation CFR 21 1020.40 subchapter for cabinet x-ray systems. |
| X-ray emission | ﹤ 1μSv/h (FDA-CDRH regulation CFR 21 1020.40 subchapter standard required < 5μSv/h) |
| Authority management | Fingerprint and password assessing system. |
| Shielded cabinet protection against radiation leakage |
| Real time radiation leakage monitoring meter |
