High Efficiency Automatic Lead Free DIP Line Dual Wave Automatic
Wave Soldering Machine
● A new streamline design replaces a conventional right-angled
exterior. And the design is based on mechanical aesthetics and
practicability, making the maintenance an easy job.
● PLC controller, PC and on-line UPS form a stable,safe and
efficient controlling system.
● The software has the functions like PCB counting, temperature
setting and editing, PCB parameter menu, and profile testing,
alarms and muti-languages conversion. In the meanwhile, the
software has make a lots effect about the safety issues just like
wave motor running safe temperature etc.
● The one-week timer will provide a amazing function for customer.
The operator can edit his work schedule for this wave solder
machine weekly. And the machine can turn on automatically to melt
the solder before operator come to work. When it’s time to work,
the solder has been melt and everything is ready. It will save
about 1.5 hours for customer everyday.
● The specially designed guiding rail reduce the deformation caused
by heat; After two years working you only need to change the cooper
bars instead of change the whole conveyor rails.
● Sprayer droved by stepper motor , the speed can be set on PC. The
moving and stopping time will be set in a more precious way.
● The sprayer is made in Japan; it provides perfect atomization
performance of the flux.
● Adding flux automatically, there are two sensors on flux tank.
When flux is lower than limit,it will switch on the pump to feed
flux in automatically. Operator just need to put the whole barrel
flux into the flux tank, meanwhile put the sucking tube into the
barrel.
● Forced air convection preheat zone control by temperature
controller in PID model. The preheat zone will provide enough
uniform heat for the PCB.
● 3 individual bottom hot air zone and third upper hot air zone
optional, this configuration will provide the greatest preheating
effect for soldering.
● Adopt cast iron heater for the solder pot, it’s mounted outside
of the solder pot. This new assembling way will prolong the life of
the solder pot.
● Dual wave solder. Both wave heights are controlled by transducer.
Changing the wave height via adjusting the frequency of power.
● Solder pot is made of 3mm thickness Ti material. Long life
warranty.
● High quality B&M wave motor which made in Italian, small
noise and more stable.
● Solder pot can lift up and down, move in and out automatically.
It’s very easy for customer to change solder pot and conversion
between leaded and lead-free.
HR-400F Lead Free Wave Solder Machine Specifications
| HR-400F Specifications |
| Model | HR-400F |
| PCB width | 50-400MM |
| Solder pot capacity | 390kg |
| Running power/general power | 5-12KW/25KW |
| Machine dimension | 4260(L)*1495(W)*1725(H) |
| Net weight | 1500KG |
| Controlling system | PC + PLC |
| Conveyor motor | 3Ph 220V , 90W |
| Conveyor speed | 200MM-1800MM/Min |
| Alcohol capacity | 4.5 liters |
| Conveyor direction | Left to right |
| Spray method | stepper motor and slider moving sprayer |
| Sprayer | Japan ST-6 |
| Preheating zone | 3 individual bottom preheating zones |
| Preheating power | 4kw/zone |
| Solder pot material | Fully Ti |
| Solder pot heater | Cast iron |
| Heater power | 1.2KW*10PCS |
| Wave number | dual waves |
| Wave type | Turbulence first wave and Lambda 2nd wave |
| Melting time | 110 minutes |
| Solder pot lift up&down | Electrical switch |
| Solder pot in&out | Electrical switch |
| Finger cleaning pump | 1PH 220V 10W |
| Finger type | Dual hook Or L finger |
| Finger material | Ti |
| Solder angle | 5-7° |
| Air supply | 3-5BAR |
| Power supply | 3PH 380V 50HZ |
Process introduction:
The PCBs which are inserted and mounted with components and need
soldering will be sent to the chain conveyer system by motor-driven
buffer conveyer at the feeding end of the wave-soldering system
continuously and automatically and then all the processes will be
performed one by one, which include flux spraying, preheating,
wave-soldering and cooling. After that, the soldered PCBs will be
sent out of the soldering system by chain conveyer.
Details:
ln-loading system
Which can connect with the insertion conveyor directly, the sensor
atbottom for counting and spray fluxer on/off; with ruler and and
needle forinstruction of width.
Fluxing system
Air supply to spray flux system, all the air flow pressure is
adjustable byflow pressure meter.
Movement of fluxing system
The high quality sprayer driven by stepper motor and rail/ slider,
movingspeed set on touchscreen, stepper driver and PLC control
system make asmooth and low noisy movement. Compare with
traditional air cylinderdrive, the moving speed can be set in
touchscreen and moving speed willnot be influented by air pressure
like air cylinder.
Our Services
Services and commitments
Before buying the product, we will be a comprehensive analysis of
the views and requirements and recommend it to the actual needs of
customers with the most suitable products and let customers know
that the performance characteristics of the selected product
referred to in accordance with customers.
In purchasing the products, we promise to allow customers to
clearly know the completion of the product. In strict accordance
with the relevant provisions of the contract terms of production,
delivery, to ensure product intact and in place within the
stipulated time to customer requirements.
The company promises:
We highly value your feedback on the quality of information, all
the information will be given to the quality of feedback responses;
In accordance with the contract requirements for the installation,
commissioning and training of technical personnel for the buyer
sold the equipment.
We provide long-term technical support, Our company has adequate
supply of consumable buyer if requested to order spare parts, our
company can provide timely.
